Facial Mask Cartoner ZHJ-100B

Intermittent-motion Cartoner ZHJ120/150 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to medicine trays, blisters, cosmetics and other similar products. Easy to changeover and adjust different sizes of cartons. Fully automatic process of leaflet folding, carton forming, loading of product and leaflet, batch mark embossing, carton sealing and carton discharging. A chain of protective devices ensures safe and efficient operation. The machine can be integrated with Tray Making and Loading Machine, Blister Machine, Sachet Packing Machine, Weight Checker, Cellophane Overwrapping Machine (Stretch Bander), Cartoner to form a one-stop production line.

High-speed automatic continuous Cartoner ZHJ-400/500 is a new model independently developed by our parent company incorporating advanced technologies at home and abroad, a high-tech product integrating optoelectronics, pneumatics and mechanics. The prototype design was based on packing different sizes of bottles with leaflets, achieving highest packing speed of 300 cartons per minute. It is also applicable to bar-shape product, ointment or sachet loading and packing. Inline material transport and detection, carton pick-up, forming and delivery, material loading, batch mark embossing, tuck and flap locking (or hot melt gluing),empty cartonrejection and carton discharging.

High-speed automatic continuous Cartoner ZHJ300 is a new model independently developed by our parent company, a high-tech product integrating technologies of photo electronics, pneumatics and mechanics. The design prototype is based on packing multiple sizes of bottles and leaflets, with maximal cartoning speed of 300 cartons per minute. It is also applicable to automatic loading and cartoning of bar-shape products, ointments and sachets. Inline material conveying and inspection, carton pick-up forming and conveying, material feeding, batch mark embossing, top and bottom tuck in locking (or hot melt gluing), empty carton rejection and final product discharging are all processed automatically.

DPT350L+ZHJ200 Vials Blister Packing and Cartoning Production Line Parameters Model DPT350L+ZHJ200 Blister module Punching speed 10-35 cuts/min Max. forming area 345×180mm Stroke range standard ≤60-150mm  (customizable ≤180mm) Scope of application vials, oral liquid, others on request Packaging materials PVC/PVDC Max. width: 350mm       thickness: 0.15~0.50mm Max. forming depth 25mm ( customizable≤45mm) Heating power PVC pre-heating plate: 2x1.5KW Power supply 380V  50Hz Main motor power 3.0KW Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Cartoner module Carton size(LxWxH) Max:210×108×75mm Min:70×33×17mm Leaflet size (LxW) （100-180）x（100-280）mm Leaflet quality 60-65g/m2 Output 80-150 cartons/min (depending on blister size) Main motor power 2.2KW Air pump Compressed air 0.5~0.8MPa Flow >0.2m2 Power supply 380V  50Hz Motor frequency 0-50Hz Dimensions(LxWxH) 10000X1170X2100 Weight 5600kg Total power 13.6kw Total air consumption 500L/min Certificates ISO9001:2015; ISO 45001:2018; CE Warranty 1 year Description DPT350L+ZHJ200 is a newly developed product designed for stand-up packaging of vials, oral liquid and daily chemical products. This machine has fast production speed, stable performance and high yield. It has advanced functions and intuitive operation. The whole production adopts PLC used for the packaging of vials.The packed products can not only provide feasts for eyes, increase added value, but also save packaging costs. Features Blister Module 1. Main drive and main motor installed at the rear of the machine are easy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2. Workstation adjustment by handwheel equipped with digital position display. 3. Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4. Traction mechanism independently controlled by servo motor yields stable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5. Packing material winding through air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6. Force feeding by pick-and-place robot arm ensures accurate placement of blisters without damage. Cartoner Module 1. Continuous Cartoner ZHJ200 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to a wide range of blisters, drug bottles, ointments and other similar products. 2. It has fully automatic process of products conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 3. ZHJ200 adopts PLC, photoelectric detection, and HMI. 4. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 5. With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.

The heavy-load AGV can move on the designated route and accurately pull over to the planned station to pick-up and deliver goods under computer monitoring. The product is powered by a battery pack that keeps track of real-time power loss and automatically docks for recharge. It can satisfy the need for all-year long continuous production.

Single and Multiple Bundles Cellophane Wrapping and Case Packing Production Line Parameters Model  TPZX-100L Cellophane Wrapping module Bundle size(LxWxH) (50-220)x(30-130)x(20-60)mm Packaging materials BOPP/PVC Thickness:0.018-0.030mm Output 40-80 cartons/min Power supply 220V/50Hz 380V/50Hz Power 3KW Compressed air 0.6-0.8Mpa Dimensions 3980x900x1590mm Weight 800Kg All-in-one Case Packer module Case size(LxWxH) (300-550)x(200-400)x(200-350) customizable Robot arm packing speed 10 placements/min (related to palletizing layers) Power supply 380V 50Hz Power 8Kw Compressed air 0.6Mpa Dimensions 4400x2300x1860mm(for reference only) Weight 1200Kg Air pump Compressed air 0.5-0.8Mpa Flow ＞0.2m2 Motor frequency 0-50Hz Max. air consumption 500L/min Certificates ISO 9001: 2000; CE Warranty 1 year Description With automatic feeding, wrapping, cellophane folding, heat sealing, counting and tear tape attaching, the Cellophane Overwrapper is widely used in 3D cellophane wrapping of single or multiple cuboid products in pharmaceutical, cosmetic, health care, food and other industries. Stable operation and  firm sealing make the products nicely presented, tamper-evident, and moisture-and-dust-proof. The machine will immediately upgrade the wrapped product to a higher class, increasing added value. Features Cellophane wrapping module The machine has incorporated advanced technologies both home and abroad. With compact structure, T350A is easy to operate and service, suitable for overwrapping products of various specifications by changing only a few parts. It is applicable to large cuboid products, multiple overlapped products and the products requiring photoelectric tracking, such as packets of cigarettes, boxes of tea, boxes of chewing gum, medicines, cosmetics, and health products.  All-in-one case packing module 1.PLC + HMI controls automatic counting, stacking, case erecting, loading and sealing. 2.The stacking system can be adjusted according to the size of the case and stacking pattern. 3. Not less than 10 placements per minute for quick case loading. 4.Case erecting and KDF placing are driven by servo and six-axis Kuka robot set for case loading ensures stable and reliable loading. 5.Highly compatible. Hand-wheel marked with scales for adjustment and fine-tuning. 6.Warnings are in place for machine fault, missed product, missed case or machine jam.

The machine automatically counts, stacks and bundles multiple products with PE film tape, while saving energy and material to the greatest extent. Widely used in the automatic bundling and wrapping of multiple products in food and stationary industries, particularly injectables.

DPT350W+ZHJ200 Prefilled Syringes Blister Packing and Cartoning Production Line Parameters Model DPT350W+ZHJ200 Tray module Punching speed 10--30 cuts/min (depending on blister size) Packaging materials PVC/PVDC Max. width: 350mm  thickness:0.15~0.50mm Scope of application vials, ampoule, oral liquid, others on request Main functions heating-forming-detecting-tracting-laminating-punching-feeding-transmitting Max. forming depth 25mm (customizable≤45mm) Max. forming area 345x150mm Stroke range standard≤150mm (customizble≤250mm) Power supply 380V  50Hz Total power 9kw Compressed air 0.5~0.7MPa Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Dimensions(LxWxH) 4800X1170X2100 Weight 3000kg Cartoner module Carton size(LxWxH) Max:210×108×65mm Min:70×20×16mm Leaflet size(LxW) (100-180)x(100-280)mm Leaflet quality 60-65g/m2 Output 60-200 cartons/min Main motor power 2.2KW Motor frequency 0-50Hz Certificates ISO9001:2000;CE Warranty 1 year Description With easily visible open balcony design andmodular concept, DPT350W+ZHJ200 is applicable to tray making and loading for vials, ampoule, injectables (powder),oral liquid or bigger size and special shape of trays for medical appliances, electronics (cells) and cosmetics. Shockproof vase-shaped pockets are suitablefor injectables, ampoule and oral liquids. Driven by servo, it has realized intelligentintegration, high-speed performance. Features Blister module 1.Main drive and main motor installed at the rear of the machine areeasy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2.Workstation adjustment by handwheelequippedwith digital position display. 3.Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4.Traction mechanism independently controlled by servo motoryieldsstable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5.Packing material windingthrough air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6.Force feeding by pick-and-place robot arm ensures accurate placement of the infeed without damaging blisters. Cartoner module 7. Continuous Cartoner ZHJ200 is a high-tech photoelectric, pneumatic and mechanical machine, applicable toa wide range of, blisters, drug bottles,ointments and other similar products. 8. It has fully automatic process ofproducts conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 9. ZHJ200 adopts PLC, photoelectric detection, and HMI. 10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.