Automatic Cartoner/Cartoning Packaging Machine ZHJ-400/500

With intermittent motion, facial-mask cartoner ZHJ-100B through multiple servo feeding is a piece of high-tech equipment integrating photoelectric, pneumatic and mechanic features, applicable to packing medicine trays, facial masks (linings), drug bottles, cosmetics and other similar products into cartons. Stable and reliable process allows easy replacing and adjusting of different sizes of cartons, automatic leaflet folding, carton erecting, loading of products and leaflets, batch mark embossing, as well as carton sealing and discharging. A chain of autonomous protective devices ensures safe and effective operation. The machine can be integrated with tray making and loading machine, facial mask packing machine, filling machine, weight checker, cellophane overwrapping machine (stretch bander), case packer and other end-of-line packaging equipment to constitute a complete packaging line.

Intermittent-motion Cartoner ZHJ120/150 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to medicine trays, blisters, cosmetics and other similar products. Easy to changeover and adjust different sizes of cartons. Fully automatic process of leaflet folding, carton forming, loading of product and leaflet, batch mark embossing, carton sealing and carton discharging. A chain of protective devices ensures safe and efficient operation. The machine can be integrated with Tray Making and Loading Machine, Blister Machine, Sachet Packing Machine, Weight Checker, Cellophane Overwrapping Machine (Stretch Bander), Cartoner to form a one-stop production line.

High-speed automatic continuous Cartoner ZHJ300 is a new model independently developed by our parent company, a high-tech product integrating technologies of photo electronics, pneumatics and mechanics. The design prototype is based on packing multiple sizes of bottles and leaflets, with maximal cartoning speed of 300 cartons per minute. It is also applicable to automatic loading and cartoning of bar-shape products, ointments and sachets. Inline material conveying and inspection, carton pick-up forming and conveying, material feeding, batch mark embossing, top and bottom tuck in locking (or hot melt gluing), empty carton rejection and final product discharging are all processed automatically.

DPT420L+ZHJ300 Powder Injection Blister Packing and Cartoning Production Line Parameters Model DPT420l-ZHJ300 Blister module Punching speed 10--35 cuts/min Max. forming area 415×240mm Stroke range standard≤60-150mm     (customizable≤240mm) Scope of application vials, oral liquid, others on request Packaging machine PVC/PVDC Max.width:420mmthickness:0.15~0.50mm Max. forming depth 25mm(customizable≤45mm) Heating power PVC pre-heating plates 2x5KW Power supply 380V  50Hz Main motor power 3.0KW Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Cartoner power Carton size(LxWxH) Max:210×108×65mm Min:70×33×17mm Leaflet size(LxW) （100-180）x（100-280）mm Leaflet quality 60-65g/m2 Output 150-300 cartons/min (depending on blister size) Motor power 2.2KW Air pump Compressed air（MPa) 0.5~0.8MPa Flow >0.2m2 Power supply 380V  50Hz Motor frequency 0-50Hz Dimensions(LxWxH) 13300X1170X2100 Weight 6800kg Total power 19.6kw Max. air consumption 500L/min Certificates ISO9001:2000;CE认证 Warranty 1 year Description With easily visible open balcony design and modular concept, DPT420L+ZHJ300 is applicable to tray making and loading for vials, powder injection, and oral liquid. Shockproof vase-shaped pockets are suitable for injectables and oral liquids. Driven by servo, it has realized intelligent integration, high-speed performance. Features Blister module 1.Main drive and main motor installed at the rear of the machine areeasy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2.Workstation adjustment by handwheelequippedwith digital position display. 3.Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4.Traction mechanism independently controlled by servo motoryieldsstable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5.Packing material windingthrough air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6.Force feeding by pick-and-place robot arm ensures accurate placement ofblisterswithout damage. Cartoner module 7. Continuous Cartoner ZHJ300 is a high-tech photoelectric, pneumatic and mechanical machine, applicable toa wide range of, blisters, drug bottles,ointments and other similar products. 8. It has fully automatic process ofproducts conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 9. ZHJ300 adopts PLC, photoelectric detection, and HMI. 10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.

Roller-type blister packing machine seals and packages blisters by aluminum/plastic (PTP/PVC) for medicines (tablets or capsules), food, health products, electronic components and other similar products. Positive pressure forming and platen heat sealing produces flat and neat blisters with full and smooth pockets. The speed of 180 punches per minute is roughly 4 to 5 times of other ordinary blister machines. The machine integrates the advantages of both flat-type and roller-type blister machines, configured with a special tablet feeder (or an automatic capsule U-turn reorientation device), characteristic of high punch frequency, low energy consumption, accurate and stable process, easy format changeover and high yield, especially adaptive to blisters, thus resulting in great improvement of production efficiency.

This completely automatic high speed labeling machine TBJ-200A uses touch screen and an advanced PLC control system. It is excellent for flat labeling, side labeling and corner labeling of cartons, cases and other cuboid products.

The six-axis all-purpose robot of HR series has compact design and is flexible and efficient in operation.

PLC control, time accuracy is limited within 1 millisecond. Each strapping takes only 2.2 seconds. Lubricant-free, rugged structure,and long durability. Strapping strength is adjustable to cope with broad variety of bundles. Straps placed outside makes changeover easy. The machine can run 24 hours continuously, used solo or integrated with a conveying system to achieve unmanned strapping.