Automatic Cartoner ZHJ-300

With intermittent motion, facial-mask cartoner ZHJ-100B through multiple servo feeding is a piece of high-tech equipment integrating photoelectric, pneumatic and mechanic features, applicable to packing medicine trays, facial masks (linings), drug bottles, cosmetics and other similar products into cartons. Stable and reliable process allows easy replacing and adjusting of different sizes of cartons, automatic leaflet folding, carton erecting, loading of products and leaflets, batch mark embossing, as well as carton sealing and discharging. A chain of autonomous protective devices ensures safe and effective operation. The machine can be integrated with tray making and loading machine, facial mask packing machine, filling machine, weight checker, cellophane overwrapping machine (stretch bander), case packer and other end-of-line packaging equipment to constitute a complete packaging line.

Intermittent-motion Cartoner ZHJ120/150 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to medicine trays, blisters, cosmetics and other similar products. Easy to changeover and adjust different sizes of cartons. Fully automatic process of leaflet folding, carton forming, loading of product and leaflet, batch mark embossing, carton sealing and carton discharging. A chain of protective devices ensures safe and efficient operation. The machine can be integrated with Tray Making and Loading Machine, Blister Machine, Sachet Packing Machine, Weight Checker, Cellophane Overwrapping Machine (Stretch Bander), Cartoner to form a one-stop production line.

High-speed automatic continuous Cartoner ZHJ-400/500 is a new model independently developed by our parent company incorporating advanced technologies at home and abroad, a high-tech product integrating optoelectronics, pneumatics and mechanics. The prototype design was based on packing different sizes of bottles with leaflets, achieving highest packing speed of 300 cartons per minute. It is also applicable to bar-shape product, ointment or sachet loading and packing. Inline material transport and detection, carton pick-up, forming and delivery, material loading, batch mark embossing, tuck and flap locking (or hot melt gluing),empty cartonrejection and carton discharging.

Liquid Injection Blister Packing and Cartoning Production Line Parameters Model DPT350L+ZHJ300 Blister module Punching speed 10--35 cuts/min Max. forming area 345×180mm Stroke range standard≤60-150mm (customizable ≤180mm) Scope of application vials, oral liquid, others on request Packaging materials PVC/PVDC Max. width:350mm thickness:0.15~0.50mm Max. forming depth 25mm (customizable≤45mm) Heating power PVC pre-heating plates: 2x1.5KW Power supply 380V  50Hz Main motor power 3.0KW Cooling water consumption tap water circular cooling/chiller Noise 40-70dB Cartoner module Carton size (LxWxH) Max:210×108×75mm Min:70×33×17mm Leaflet size (LxW) （100-180）x（100-280）mm Leaflet quality 60-65g/m2 Output 80-150 cartons/min Main motor power 2.2KW Air pump Compressed air 0.5~0.8MPa Flow >0.2m2 Power supply 380V  50Hz Motor frequency 0-50Hz Dimensions(LxWxH) 10000X1170X2100 Weight 5600kg Total power 13.6kw Max. air consumption 500L/min Certificates ISO9001:2000; CE Warranty 1 year Description DPT350L+ZHJ300 is a newly developed product designed for stand-up packaging of vials, oral liquid and daily chemical products. This machine has fast production speed, stable performance and high yield. It has advanced functions and intuitive operation. The whole production adopts PLC used for the packaging of vials.The packed products can not only provide feasts for eyes, increase added value, but also save packaging costs. Features Blister module 1. Main drive and main motor installed at the rear of the machine are easy to maintain. Transmission using synchro-belt reduces noise and oil pollution. 2. Workstation adjustment by handwheel equipped with digital position display. 3. Segmental pre-heating with elongated silicone heating plate in heating station results in better forming effect. The upper and lower heating plates can be separated and displaced after machine stop to avoid damaging the plastic nature of the packing material. 4. Traction mechanism independently controlled by servo motor yields stable performance and accurate synchronization. The stroke length can be set directly through the PLC control panel according to the user's blister size. 5. Packing material winding through air expansion bearing reel with PVC splicing and joining platform facilitates quicker changeover of packing materials. 6. Force feeding by pick-and-place robot arm ensures accurate placement of blisters without damage. Cartoner module 7. Continuous Cartoner ZHJ300 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to a wide range of , blisters, drug bottles, ointments and other similar products. 8. It has fully automatic process of products conveyance and detection, leaflet folding (1-4 times) and transmission, leaflet detection, carton pick-up, erecting and transmission, products into cartons, batch mark embossing, carton sealing (tuck-in or hot melt adhesive). It’s also the right choice for integrated production and mass production. 9. ZHJ300 adopts PLC, photoelectric detection, and HMI. 10. The touch screen has the code and address of each sensor actuator, which can query the consequences caused by the damage of the sensor and the actuator. 11.With overload monitoring system for the whole machine, conveyor chain, and pusher, the machine will stop automatically to minimize the damage and the overloading part will be displayed on the touch screen.

This Automatic case erector adopts the international advanced technology，and use imported parts, electrical components. This boxes packing machine  is  widely  used  in food, medical, beverage, tobacco, automotive, cable, electronics and other domestic industries.

The heavy-load AGV can move on the designated route and accurately pull over to the planned station to pick-up and deliver goods under computer monitoring. The product is powered by a battery pack that keeps track of real-time power loss and automatically docks for recharge. It can satisfy the need for all-year long continuous production.

Bottle Cartoning, Bundling and Case Packing Production Line Parameters Model PZX-300L Cartoner module Carton size(LxWxH) Max:210x108x65mm Min:70x33x17mm Leaflet size(LxW) (100-180)x(100-280)mm Leaflet quality 60-60g/m2 Output 150-300 cartons/min Power 2.2KW Banding module Bundle size(LxWxH) Max:250x180x120mm Min:100x80x60mm Packaging material PE film Width:45-80mm Thickness:60-80um Output 25-30 bundles/min Power Supply 220V/50Hz Power 5KW Compressed Air 0.6-0.8Mpa Dimensions 2900x1200x1830mm Weight 1200KG Case packer Case size(LxWxH) (300-550)x(200-400)x(200-350)mm (customizable) Loading speed Robot arm≥10 placements/min Power supply 380V 50Hz Power 8Kw Compressed Air 0.6Mpa Dimensions 4200x2300x1860 Weight 1200Kg Air pump Compressed Air 0.5-0.8Mpa Air Flow ＞0.2m2 Power supply 220V 50Hz; 380v 50Hz Motor Frequency Conversion Capacity 0-50Hz Dimensions(LxWxH) 19800X1170X2100 Weight 8900Kg Total Power 19.8Kw Certificates ISO9001:2000; CE Warranty 1 year Features Cartoner module 1. Easily visible open balcony design, continuous back pushing by 21 groups of pushing shafts, aluminum, stainless steel and tempered glass make the appearance chic and elegant. Intuitive operation and easy maintenance. 2. SEW main motor and synchro-belt main drive ensure high transmission efficiency, low noise, and high level of durability. 3. Wires and pneumatic tubes concealed in stainless steel slots improves the aesthetics inside the machine. Insulated operation area from transmission area avoids cross interventions. Rotation of the control panel from 0 to 100 degrees eases maintenance and cleaning. 4. The width of the carton conveyor belt is adjustable according to the material specifications at the front of the line. The number of layers can be set based on the cartoning specifications. The loading speed is synchronized with the speed of the coming material. 5. Adjusting the width of the material, the width of the carton and the position of the pushing shaft outside the machine mechanism allows wide space and easy access. 6. The carton magazine can be lifted for more convenient commissioning.  7. Picking up cartons by multiple suction heads ensures automatic carton forming and loading. The magazine can store 500-1000 cartons, which are transported by conveyor belt controlled by replenishing pneumatic cylinder. 8. Various checking devices are in place, such as rejecting failed material feeding, missed leaflet, or failed tuck flap locking. Bundler module 1. State-of-the-art design of structure and electronic control system. Main servo drive insulated from operation area. GMP compliant. 2. Advanced heat-sealing mechanism, perfect non-overlap PE film hot melt sealing, and double film reeling structure save packing materials and reduce cost. 3. Multi-lane pre-stacking mechanism substantially increases the speed of carton grouping and collating whereby the feeding speed can reach 200-400 cartons/minutes in the proceeding stage. Bundling speed is not less than 40 bundles/minute. 4. Bundling strength is adjustable. Changing products and adjusting machine is easy. Format changeover and machine adjustment take less than 10 minutes. Case Packer module 1.PLC + HMI controls automatic counting, stacking, case erecting, loading and sealing.  2.The stacking system can be adjusted according to the size of the case and stacking pattern. 3. Not less than 10 placements per minute for quick case loading. 4.Case erecting and KDF placing are driven by servo and six-axis Kuka robot set for case loading ensures stable and reliable loading. 5.Highly compatible. Hand-wheel marked with scales for adjustment and fine-tuning. 6.Warnings are in place for machine fault, missed product, missed case or machine jam.

The six-axis all-purpose robot of HR series has compact design and is flexible and efficient in operation.