Automatic Cartoner ZHJ-300

With intermittent motion, facial-mask cartoner ZHJ-100B through multiple servo feeding is a piece of high-tech equipment integrating photoelectric, pneumatic and mechanic features, applicable to packing medicine trays, facial masks (linings), drug bottles, cosmetics and other similar products into cartons. Stable and reliable process allows easy replacing and adjusting of different sizes of cartons, automatic leaflet folding, carton erecting, loading of products and leaflets, batch mark embossing, as well as carton sealing and discharging. A chain of autonomous protective devices ensures safe and effective operation. The machine can be integrated with tray making and loading machine, facial mask packing machine, filling machine, weight checker, cellophane overwrapping machine (stretch bander), case packer and other end-of-line packaging equipment to constitute a complete packaging line.

Intermittent-motion Cartoner ZHJ120/150 is a high-tech photoelectric, pneumatic and mechanical machine, applicable to medicine trays, blisters, cosmetics and other similar products. Easy to changeover and adjust different sizes of cartons. Fully automatic process of leaflet folding, carton forming, loading of product and leaflet, batch mark embossing, carton sealing and carton discharging. A chain of protective devices ensures safe and efficient operation. The machine can be integrated with Tray Making and Loading Machine, Blister Machine, Sachet Packing Machine, Weight Checker, Cellophane Overwrapping Machine (Stretch Bander), Cartoner to form a one-stop production line.

High-speed automatic continuous Cartoner ZHJ-400/500 is a new model independently developed by our parent company incorporating advanced technologies at home and abroad, a high-tech product integrating optoelectronics, pneumatics and mechanics. The prototype design was based on packing different sizes of bottles with leaflets, achieving highest packing speed of 300 cartons per minute. It is also applicable to bar-shape product, ointment or sachet loading and packing. Inline material transport and detection, carton pick-up, forming and delivery, material loading, batch mark embossing, tuck and flap locking (or hot melt gluing),empty cartonrejection and carton discharging.

This new model of double-pillar case sealing machine is optimizedand upgraded based on single-pillar case sealer.

The Laser SLAM Forklift is the modified version of the original manual-only forklift. By adding various sensors, it can automatically walk, avoid obstacles, and lift goods. In addition, it is equipped with safety contact edges to ensure the overall safety and stability.

With easily visible open balcony design and modular concept, DPT-350/420 is applicable to tray making and loading for vials, ampoules, injectables (powder), oral liquids or bigger size and special shape of trays for medical appliances, electronics (cells) and cosmetics. No heat sealing. Shockproof vase-shaped pockets for injectables, ampoules and oral liquids.Servo drive and smart integration, high-speed performance.

Bottle Cartoning, Bundling and Case Packing Production Line Parameters Model PZX-300L Cartoner module Carton size(LxWxH) Max:210x108x65mm Min:70x33x17mm Leaflet size(LxW) (100-180)x(100-280)mm Leaflet quality 60-60g/m2 Output 150-300 cartons/min Power 2.2KW Banding module Bundle size(LxWxH) Max:250x180x120mm Min:100x80x60mm Packaging material PE film Width:45-80mm Thickness:60-80um Output 25-30 bundles/min Power Supply 220V/50Hz Power 5KW Compressed Air 0.6-0.8Mpa Dimensions 2900x1200x1830mm Weight 1200KG Case packer Case size(LxWxH) (300-550)x(200-400)x(200-350)mm (customizable) Loading speed Robot arm≥10 placements/min Power supply 380V 50Hz Power 8Kw Compressed Air 0.6Mpa Dimensions 4200x2300x1860 Weight 1200Kg Air pump Compressed Air 0.5-0.8Mpa Air Flow ＞0.2m2 Power supply 220V 50Hz; 380v 50Hz Motor Frequency Conversion Capacity 0-50Hz Dimensions(LxWxH) 19800X1170X2100 Weight 8900Kg Total Power 19.8Kw Certificates ISO9001:2000; CE Warranty 1 year Features Cartoner module 1. Easily visible open balcony design, continuous back pushing by 21 groups of pushing shafts, aluminum, stainless steel and tempered glass make the appearance chic and elegant. Intuitive operation and easy maintenance. 2. SEW main motor and synchro-belt main drive ensure high transmission efficiency, low noise, and high level of durability. 3. Wires and pneumatic tubes concealed in stainless steel slots improves the aesthetics inside the machine. Insulated operation area from transmission area avoids cross interventions. Rotation of the control panel from 0 to 100 degrees eases maintenance and cleaning. 4. The width of the carton conveyor belt is adjustable according to the material specifications at the front of the line. The number of layers can be set based on the cartoning specifications. The loading speed is synchronized with the speed of the coming material. 5. Adjusting the width of the material, the width of the carton and the position of the pushing shaft outside the machine mechanism allows wide space and easy access. 6. The carton magazine can be lifted for more convenient commissioning.  7. Picking up cartons by multiple suction heads ensures automatic carton forming and loading. The magazine can store 500-1000 cartons, which are transported by conveyor belt controlled by replenishing pneumatic cylinder. 8. Various checking devices are in place, such as rejecting failed material feeding, missed leaflet, or failed tuck flap locking. Bundler module 1. State-of-the-art design of structure and electronic control system. Main servo drive insulated from operation area. GMP compliant. 2. Advanced heat-sealing mechanism, perfect non-overlap PE film hot melt sealing, and double film reeling structure save packing materials and reduce cost. 3. Multi-lane pre-stacking mechanism substantially increases the speed of carton grouping and collating whereby the feeding speed can reach 200-400 cartons/minutes in the proceeding stage. Bundling speed is not less than 40 bundles/minute. 4. Bundling strength is adjustable. Changing products and adjusting machine is easy. Format changeover and machine adjustment take less than 10 minutes. Case Packer module 1.PLC + HMI controls automatic counting, stacking, case erecting, loading and sealing.  2.The stacking system can be adjusted according to the size of the case and stacking pattern. 3. Not less than 10 placements per minute for quick case loading. 4.Case erecting and KDF placing are driven by servo and six-axis Kuka robot set for case loading ensures stable and reliable loading. 5.Highly compatible. Hand-wheel marked with scales for adjustment and fine-tuning. 6.Warnings are in place for machine fault, missed product, missed case or machine jam.

This easily visible open balcony design, multi-lane pre-stacking mechanism, and PLC + HMI with imported electronic components and servo drive enable high-speed bundling, stable operation and easy format changeover. The machine is mainly used in wrapping and bundling of carton-packed products in food and Cosmetic industries.